Air control
During the last 15 years many different approaches connecting the primary- with the secondary-air
in order to influence the O2 concentration, the steam production and the fire position were tested.
Some brought good results, others did not - depending on the type of boiler (center flow or parallel
flow). For each type of boiler a characteristic optimum of air control has been proven to be most
favorable.
Type of grate
Individual designs of the grates (moving - / roller grates) result in different stoking
effects. This in turn requires a specific coordination for changing the speed of the feeder
and the grates in conjunction with the effect of a variable primary air.
All three elements (feeder speed,grate speed and primary air) have an effect on the
production of steam and the O2 concentration. All three elements have their own
characteristic time behavior and they influence each other.
Boundary conditions
Steam and O2 movement
AFTER an optimization
Steam and O2 movement
BEFORE an optimization
A good fireposition with
correct settings
The main requirements for a Firing Rate Control (FRC) for a
waste incineration plant are :
a)
highest possible waste throughput
b)
highest possible steam production
c)
good burn-out quality
d)
good boiler efficiency
e)
conserving boiler operation
In order to achieve a maximum of waste throughput it is
mandatory to assure a permanent solid fire position.
In order to achieve a maximum of steam production, it is
necessary to keep the steam fluctuation as small (narrow) as
possible.
In order to achieve a good burn-out quality, again a stable fire
position is required.
Lower excess air increases the efficiency of the boiler. This is
however limited by furnace temperatures above critical values
and by a build up of CO stratifications. Avoiding local
temperature peaks in connection with a reducing atmosphere
increases the operation time and helps to prevent unscheduled
repare works.
The conflict of goals between a permanent desirable fire position
in the center of the grates and a constant steam production -
while the waste quality is changing - constitutes the main great
challenge for a Firing Rate Control.
Optimizing The Control of Waste Incineration Plants
Dipl-Ing.Dipl.-Wirtsch.Ing
Heinz-Helmut Voje
Optimierung von Feuerleistungsregelungen für
Optimizing Firing Rate Controls for
Müllverbrennungsanlagen
Waste Incineration Plants
Objectives